UEB 860 PCGD
AUTOMATIC EDGEBANDING MACHINE
WATCH PRODUCT VIDEO
PRODUCT INFORMATION DESCRIBED BELOW ↓
SEAMLESS EDGEBANDING MACHINE
SMART SOLUTION FOR ENHANCE QUALITY
The machine can be performing with many different Edgebands such as PVC, ABS, veneer and acrylic On different types of boards such as plywood, chipboard, MDF/HDF..
PREMILLING UNIT
- An automatic length sensor switch is installed, which allows accurate determination of panel length and processing of the entire panel.
- corrects the panel’s surface using premium auto-set High RPM Spindle frequency motors ( revolves both counter-clockwise and clockwise to provide a precise, chip-free finish.
- Equipped with a 1.5 KW spindle motor-powered, 12000 RPM diamond cutter head.
- The maximum board thickness for premilling is 50 mm, and the maximum cutting depth is between 0.2 to 2 mm
- There is a partition and an air blower installed between the Premilling Unit and the Glue Unit. The air blower removes dust particles for a quality and smoother gluing process
- the premilling procedure creates a consistent surface and chip-free edge for the panel.
GLUE UNIT
- Apply the hot melt glue on the panel, Pneumatic cutting of pvc edge banding as per the length of panel, gluing on entire surface of panel height.
- Teflon coated gluepot to prevent wastage of glue. It works wonders for clearing away burnt glue. Gluepot with a 2 kilogram capacity and a 1.5 kw plate heating.
- Having a nurling roller with a 500 watt heating element ensures uniformity of glue on panel edge.
- The high quality superior wiper controlled the flow of glue.
- These features are specially designed to ensure a consistently precise finish and superior quality and to avoid any poor quality and Inconsistency of glue.
PRESSURE ROLLER GROUP
- A pressure roller group consists of 4 pressure roller diameters.
The first pressure roller diameter is 150 mm and the remaining
3 pressure roller diameters are 100 mm - Equipped with glue removig knife.
- All 4 pressure roller pneumatically operated. pressure can be
adjustable by pnumatic pressure Nobe. function of pneumatic
cylinder operated by PLC. - The pressure rollers apply sufficient force to the panel to ensure
that the glue adheres correctly and in the desired amount. - It offers incredible results with a smooth finish and a long-lasting
edge attached to the panel.
END CUTTING
- Unit used to cut excess pvc from both the end of panel. Equipped with high frequency motors with a power of 0.55 kW and 12,000 rpm and saw blades with a diameter of 150 mm.
- High reliability and precision as Installed large linear guides. 2 saw blades diam. 104 x 3.0 x 22 mm, T = 30.
- This process ensures a precise edge finish for a perfect finished look.
ROUGH TOP/BOTTOM TRIMMING
- Perform Initial trimming of the top and bottom edges of the glued edge.
- Top and bottom flat triming can be performed with this unit.
- suitable for acralyc edgebanding,
- Comes with 2 high end frequency motors with suction hood and front and vertical Guide Plate
- Motors manually tiltable between 2 working positions: Flush and radius trimming.
- All spindles equipped with encoder readouts for fast adjustment
- High Frequency spindle motor – 0.55 kw x 2 , 12000 RPM
FINE TOP/BOTTOM TRIMMING
- Performs fine trimming of the top and bottom edges of the pvc edge.
- Comes with 2 highend frequency motors with suction hood and vertical Guide Plate.
- Motors manually tiltable between 2 working positions: Flat and radius trimming.
- Easy adjustments of trimming head as per thickness of pvc.
- High Frequency spindle motor – 0.55 kw x 2, 12000 RPM.
CORNER ROUNDING
- corner rounding unit for front and rear edges for perfect corner trimming.
- This unit works in different profile in prosessed post forming machine like half nose, full nose, and duck nose.
- having a capacity of 50 mm panel.
- High Frequency spindle motor – 0.55 kw x 2, 12000 RPM.
- Workpiece length min – 150 mm, edgebanding thickness upto 0.4 mm to 3mm.
- Thanks to it’s movement of circulating over the edge of panel with the help of linear guide ways and pneumatic cylinder gives the best result in the corner of panel.
PVC SCRAPPING
- PVC Scrapping does finishing work on edgebanding edges..
- Comes with standard profile of 2 mm.
- It provides better edge, consistency, precision and smoothness..
- Includes 2 R-profile blades with suction hood and front and vertical guide plate..
GLUE SCRAPPING
- The glue scraper helps remove excess adhesive from the joint surface of the panel and edgeband.
- Flat blade knife with copying plate and air cleaning function
- This process ensures that there is no glue on the panel or outside the application area,.
GROOVING UNIT
- In built grooving function in machine gives easy working for make a groove on board
- One can use maximum 9 mm grooving cutter.
- This function is PLC controlled, so its very easy to operate.
- Useful for backpanel application in furniture.
LIQUID SPRAYING
- Spraying anti adhesive liquid on panel before buffing unit give the clean finishing surface.
- Equipped with PLC controlled pneumatic flow.
- This process cleans the entire treated area to make it look rich and well-groomed..
BUFFING UNIT
- Edge banding machine buff wheels are used to polish and buff the edges of the top/bottom wood panels to create a smooth and glossy finish.
- which makes them sturdier and lasts a longer.
- Finishing the edge looks dimensional and attractive with this process.
EXTRA ROLLER SUPPORT
- Additional roller supports for small workpiece.
- Proper gripping of panel throughout working.
TECHNICAL SPECIFICATION
High Speed Auto Edge Bander UEB-860 PCGD
Salient Features
- High and machining performance High Speed Processing with user
friendly and trouble free operation - Smart Touch PLC System integrated with encoder controlled every
functions of the machines which gives accurate functioning - Motorised up-down of conveyer belt
- Equipped with Diamond pre milling Cutter
- Teflon coated glue pot easy for cleaning, 2.5 kg capacity of EVA glue
- Safety air tank for constant supply of air to machine
- Top & Bottom trimming of panel is performing with double station,
1st is for rough trimming & 2nd is for fine trimming - Flat top & bottom trimming of acrylic can be perform without changing
setting with rough top bottom unit - Grooving Station is value added function
Technical Specifications
Note: Technical specifications may be changed without any prior notice. Product images are just for the reference.
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About Industrial Fully Automatic High Speed Edge Bander UEB-860 PCGD
The Fully Automatic High Speed Edge Bander UEB-860 PCGD represents a premium segment machine designed to excel in high-precision and high-volume production environments. Here are some of the advanced features and functionalities you might expect from such a machine:
The High Speed Auto Edge Bander UEB-860 PCGD feature and advancement
Features:
Superior Quality Mechanism:
- Robust Construction: Built with high-quality materials and components to ensure durability and long-term reliability.
- Precision Engineering: High accuracy in edge banding processes due to advanced engineering and manufacturing standards.
Advanced Automation:
- Fully Automatic Operation: Minimizes manual intervention, streamlines workflows, and increases efficiency by automating the edge banding process.
- Automatic Adjustments: Capable of making real-time adjustments for various edge banding materials and thicknesses, enhancing flexibility and precision.
Increased Efficiency:
- High-Speed Operation: Optimized for rapid processing without sacrificing quality, which is crucial for high-volume production.
- Reduced Downtime: Advanced mechanisms and automation reduce the need for frequent adjustments and maintenance.
Flexibility and Versatility:
- Material Compatibility: Capable of handling a wide range of edge banding materials, including PVC, ABS, and veneer.
- Workpiece Sizes: Designed to accommodate various sizes and types of workpieces, from small components to large panels.
The UEB-860 PCGD’s combination of superior quality mechanisms, advanced automation, and enhanced functionality makes it an ideal choice for manufacturers seeking high efficiency and precision in edge banding operations.