UEB 860 PCGD
AUTOMATIC EDGEBANDING MACHINE
PRODUCT INFORMATION DESCRIBED BELOW ↓
SEAMLESS EDGEBANDING MACHINE
SMART SOLUTION FOR ENHANCE QUALITY
The machine can be performing with many different Edgebands such as PVC, ABS, veneer and acrylic On different types of boards such as plywood, chipboard, MDF/HDF..
PREMILLING UNIT
- An automatic length sensor switch is installed, which allows accurate determination of panel length and processing of the entire panel.
- corrects the panel’s surface using premium auto-set High-RPM spindle frequency motors revolve both counterclockwise and clockwise to provide a precise, chip-free finish.
- Equipped with a 2.2 kW spindle motor-powered diamond cutter head.
- The maximum board thickness for premilling is 50 mm, and the maximum cutting depth is between 0.2 and 2 mm.
- There is a partition and an air blower installed between the premilling unit and the glue unit.
- The air blower removes dust particles for a quality and smoother gluing process.
- The priming procedure creates a consistent surface and chip-free edge for the panel.
GLUE UNIT
- Apply the hot melt glue on the panel, pneumatically cut the PVC edge banding as per the length of the panel, and glue it on the entire surface of the panel height.
- Teflon-coated glue pot to prevent wastage of glue. It works wonders for clearing away burnt glue. Gluepot with a 2-kilogram capacity and a 1.5-kW plate heater.
- Having a knurling roller with a 500-watt heating element ensures uniformity of glue on the panel edge.
- The high-quality, superior wiper controlled the flow of glue.
- These features are specially designed to ensure a consistently precise finish and superior quality and to avoid any poor quality and inconsistency of glue.
PRESSURE ROLLER GROUP
- A pressure roller group consists of 6 pressure rollers. diameter is 150 mm.
- Equipped with a glue-removing knife.
- All 4 pressure rollers are pneumatically operated. Pressure can be adjustable by the pneumatic pressure knob function of the pneumatic cylinder operated by the PLC.
- The pressure rollers apply sufficient force to the panel to ensure
that the glue adheres correctly and in the desired amount. - It offers incredible results with a smooth finish and a long-lasting edge attached to the panel.
END CUTTING
- The unit is used to cut excess PVC from both ends of the panel. Equipped with high-frequency motors with a power of 0.75 kW and saw blades with a diameter of 150 mm.
- High reliability and precision as installed large linear guides. 2 saw blades, diam. 104 x 3.0 x 22 mm, T = 30.
- This process ensures a precise edge finish for a perfect finished look.
FINE TOP/BOTTOM TRIMMING
- Perform initial trimming of the top and bottom edges of the glued edge.
- Top and bottom flat trimming can be performed with this unit.
- suitable for acrylic edgebanding,
- Comes with 2 high-end frequency motors with suction hood and front and vertical guide plates.
- Motors manually tiltable between 2 working positions: flush and radius trimming.
- All spindles equipped with encoder readouts for fast adjustment
- High-frequency spindle motor—0.75 kW x 2.
FINE TOP/BOTTOM TRIMMING
- Performs fine trimming of the top and bottom edges of the PVC edge.
- Comes with 2 high-end frequency motors with suction hood and vertical guide plate.
- Motors manually tiltable between 2 working positions: flat and radius trimming.
- Easy adjustments of the trimming head as per the thickness of the PVC.
- High-frequency spindle motor—0.75 kW x 2.
CORNER ROUNDING
- Corner rounding unit for front and rear edges for perfect corner trimming.
- This unit works in different profiles in processed post-forming machines, like half nose, full nose, and duck nose.
- having a capacity of 50 mm panel.
- High-frequency spindle motor—0.55 kW x 2, 12000 RPM.
- Workpiece length min. 150 mm, edgebanding thickness up upto 0.4 mm to 3 mm.
- Thanks to its movement of circulating over the edge of the panel with the help of linear guideways and a pneumatic cylinder, it gives the best result in the corner of the panel.
PVC SCRAPPING
- PVC scraping does finishing work on edgebanding edges.
- Comes with a standard profile of 2 mm.
- It provides better edge, consistency, precision, and smoothness.
- Includes 2 R-profile blades with suction hood and front and vertical guide plates.
GLUE SCRAPPING
- The glue scraper helps remove excess adhesive from the joint surface of the panel and edgeband.
- Flat blade knife with copying plate and air cleaning function
- This process ensures that there is no glue on the panel or outside the application area.
GROOVING UNIT
- The built-in grooving function in machine makes it easy to make a groove on the board.
- One can use a maximum 9 mm grooving cutter.
- This function is PLC controlled, so it’s very easy to operate.
- Useful for back panel application in furniture.
LIQUID SPRAYING
- Spraying anti-adhesive liquid on the panel before buffing the unit gives a clean finishing surface.
- Equipped with PLC-controlled pneumatic flow.
- This process cleans the entire treated area to make it look rich and well-groomed.
BUFFING UNIT
- Edge banding machine buff wheels are used to polish and buff the edges of the top/bottom wood panels to create a smooth and glossy finish.
- which makes them sturdier and last longer.
- Finishing the edge looks dimensional and attractive with this process.
EXTRA ROLLER SUPPORT
- Additional roller supports for small workpiece.
- Proper gripping of panel throughout working.
TECHNICAL SPECIFICATION
High Speed Auto Edge Bander UEB-860 PCGD
Salient Features
- High and machining performance High Speed Processing with user
friendly and trouble free operation - Smart Touch PLC System integrated with encoder controlled every
functions of the machines which gives accurate functioning - Motorised up-down of conveyer belt
- Equipped with Diamond pre milling Cutter
- Teflon coated glue pot easy for cleaning, 2.5 kg capacity of EVA glue
- Safety air tank for constant supply of air to machine
- Top & Bottom trimming of panel is performing with double station,
1st is for rough trimming & 2nd is for fine trimming - Flat top & bottom trimming of acrylic can be perform without changing
setting with rough top bottom unit - Grooving Station is value added function
Technical Specifications
| TECHNICAL SPECIFICATION | |
|---|---|
| MODEL | UEB 860 PCGD |
| Electric Level | 415/220/50 hz |
| Edge material thickness | 0.4 - 3 mm |
| Panel Thickness | 10-60 mm |
| Minimum width of the panel | 50 mm |
| Minimum Length of the panel | 120 mm |
| Conveyor speed | 14/18/22 m/min |
| Conveyor thickness adjustment | Electric |
| Conveyor Up/Down | 0.18 kw |
| Total electric power | 20 kw |
| Total air pressure | 6-8 bars |
| Pre-milling motor power | 2x2.2 kw |
| End cutting unit power | 2x0.75 kw |
| Top/bottom fine trimming unit power | 2x0.75 kw |
| Top/bottom fine trimming unit power | 2x0.75 kw |
| Corner Rounding unit power | 2x0.37 kw |
| Grooving unit motor power | 3 kw |
| Max. depth of grooving | 12 + 9 mm blade |
| Buffing unit motor power | 2x0.37 kw |
| Overall size ( LxHxW ) | 7300 x 1600 x 1050 mm |
Note: Technical specifications may be changed without any prior notice. Product images are just for the reference.
See the UEB 860 PCGD in Action
🔧 Watch how the UEB 540 PC delivers:
✔ Superior Quality Mechanism
✔ Advanced Automation
✔ Flexibility and Versatility
🎥 Click to explore why the UEB 860 PCGD is a game-changer in edge banding technology.
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About Industrial Fully Automatic High Speed Edge Bander UEB-860 PCGD
The Fully Automatic High Speed Edge Bander UEB-860 PCGD represents a premium segment machine designed to excel in high-precision and high-volume production environments. Here are some of the advanced features and functionalities you might expect from such a machine:
The High Speed Auto Edge Bander UEB-860 PCGD feature and advancement
Features:
Superior Quality Mechanism:
- Robust Construction: Built with high-quality materials and components to ensure durability and long-term reliability.
- Precision Engineering: High accuracy in edge banding processes due to advanced engineering and manufacturing standards.
Advanced Automation:
- Fully Automatic Operation: Minimizes manual intervention, streamlines workflows, and increases efficiency by automating the edge banding process.
- Automatic Adjustments: Capable of making real-time adjustments for various edge banding materials and thicknesses, enhancing flexibility and precision.
Increased Efficiency:
- High-Speed Operation: Optimized for rapid processing without sacrificing quality, which is crucial for high-volume production.
- Reduced Downtime: Advanced mechanisms and automation reduce the need for frequent adjustments and maintenance.
Flexibility and Versatility:
- Material Compatibility: Capable of handling a wide range of edge banding materials, including PVC, ABS, and veneer.
- Workpiece Sizes: Designed to accommodate various sizes and types of workpieces, from small components to large panels.
The UEB-860 PCGD’s combination of superior quality mechanisms, advanced automation, and enhanced functionality makes it an ideal choice for manufacturers seeking high efficiency and precision in edge banding operations.