UEB 960
FULLY AUTOMATIC
PUR EDGEBANDING MACHINE
PRODUCT INFORMATION DESCRIBED BELOW ↓
HIGH SPEED EDGEBANDING MACHINE
SMART SOLUTION FOR ENHANCE QUALITY
PRE LIQUID SPRAYING
- Spraying anti adhesive liquid on panel will restrict the glue on top and bottom surface of panel.
- Equipped with PLC controlled pneumatic flow.
PREMILLING UNIT
- An automatic length sensor switch is installed, which allows accurate determination of panel length and processing of the entire panel.
- corrects the panel’s surface using premium auto-set High RPM Spindle frequency motors ( revolves both counter-clockwise and clockwise to provide a precise, chip-free finish.
- Equipped with a 1.5 KW spindle motor-powered, 12000 RPM diamond cutter head.
- The maximum board thickness for premilling is 50 mm, and the maximum cutting depth is between 0.2 to 2 mm
- There is a partition and an air blower installed between the Premilling Unit and the Glue Unit. The air blower removes dust particles for a quality and smoother gluing process
- the priming procedure creates a consistent surface and chip-free edge for the panel.
HEATING LAMP
- This function is used to remove moisture from the edge of thw panel.
- Help to get perfect bonding during edge banding
GLUE UNIT ( 1st gluepot )
- Apply the hot melt glue on the panel, Pneumatic cutting of pvc edge banding as per the length of panel, gluing on entire surface of panel height.
- Teflon coated gluepot to prevent wastage of glue. It works wonders for clearing away burnt glue. Gluepot with a 2 kilogram capacity and a 1.5 kw plate heating.
- Having a nurling roller with a 500 watt heating element ensures uniformity of glue on panel edge.
- The high quality superior wiper controlled the flow of glue.
- These features are specially designed to ensure a consistently precise finish and superior quality and to avoid any poor quality and Inconsistency of glue.
PRESSURE ROLLER GROUP
- A pressure roller group consists of 6 pressure rollers. The first pressure roller diameter is 150 mm and the remaining pressure roller diameters are 100 mm
- Equipped with glue removig knife.
- All 6 pressure roller pneumatically operated. pressure can be adjustable by pnumatic pressure Nobe. function of pneumatic cylinder operated by PLC.
- On the glue table, all pressure roller are mounted 1 degree tilted to each other side . This ensures that the glue is evenly and firmly distributed in the centre of the panel. It also prevents access overflow of glue on the panel surface.
- The pressure rollers apply sufficient force to the panel to ensure that the glue adheres correctly and in the desired amount.
- It offers incredible results with a smooth finish and a long-lasting edge attached to the panel.
HEATING LAMP - 2
- This function is used to remove moisture from the edge of thw panel.
- Help to get perfect bonding during edge banding
PRE-MELTING GLUE UNIT ( 2nd glue pot )
- Glue is always be there in liquid from in upper pot.
- It will pour the glue as per requirement.
- Best for continuous production.
- Cable sensor helps to maintain glue level in bottom pot.
- It will refill the glue automaticallly by sensing the bottom pot.
PRESSURE ROLLER GROUP
- A pressure roller group consists of 6 pressure rollers. The first pressure roller diameter is 150 mm and the remaining pressure roller diameters are 100 mm
- Equipped with glue removig knife.
- All 6 pressure roller pneumatically operated. pressure can be adjustable by pnumatic pressure Nobe. function of pneumatic cylinder operated by PLC.
- On the glue table, all pressure roller are mounted 1 degree tilted to each other side . This ensures that the glue is evenly and firmly distributed in the centre of the panel. It also prevents access overflow of glue on the panel surface.
- The pressure rollers apply sufficient force to the panel to ensure that the glue adheres correctly and in the desired amount.
- It offers incredible results with a smooth finish and a long-lasting edge attached to the panel.
DOUBLE RAIL END CUTTING
- Unit used to cut excess pvc from both the end of panel. Equipped with high frequency motors with a power of 0.55 kW and 12,000 rpm and saw blades with a diameter of 150 mm.
- High reliability and precision as Installed large linear guides. 2 saw blades diam. 104 x 3.0 x 22 mm, T = 30.
- This process ensures a precise edge finish for a perfect finished look.
ROUGH TOP/BOTTOM TRIMMING
- Performs Rough trimming of the top and bottom edges of the glued edge.
- Comes with 2 high end frequency motors with suction hood and front and vertical Guide Plate.
- Motors manually tiltable between 2 working positions: Flush and radius trimming.
- All spindles equipped with encoder readouts for fast adjustment
- High Frequency spindle motor – 0.55 kw x 2, 200 hz , 12000 RPM
FINE TOP/BOTTOM TRIMMING
- Performs fine trimming of the top and bottom edges of the glued edge.
- Comes with 2 high end frequency motors with suction hood and front and vertical Guide Plate.
- Motors manually tiltable between 2 working positions: Flush and radius trimming.
- All spindles equipped with encoder readouts for fast adjustment
- High Frequency spindle motor – 0.55 kw x 2, 200 hz , 12000 RPM
CORNER ROUNDING
- corner rounding unit for front and rear edges for perfect corner trimming.
- This unit works in different profile in prosessed post forming machine like half nose, full nose, and duck nose.
- having a capacity of 50 mm panel.
- High Frequency spindle motor – 0.55 kw x 2, 200 hz , 12000 RPM
- Workpiece length min – 150 mm, edgebanding thickness upto 1mm to 3mm
- Thanks to it’s movement of circulating over the edge of panel with the help of linear guide ways and pneumatic cylinder gives the best result in the corner of panel.
PVC SCRAPPING
- PVC Scrapping does finishing work on edgebanding edges..
- Comes with standard profile of 2 mm.
- It provides better edge, consistency, precision and smoothness..
- Includes 2 R-profile blades with suction hood and front and vertical guide plate..
GLUE SCRAPPING
- The glue scraper helps remove excess adhesive from the joint surface of the panel and edgeband.
- Flat blade knife with copying plate and air cleaning function
- This process ensures that there is no glue on the panel or outside the application area,.
GROOVING UNIT
- In built grooving function in machine gives easy working for make a groove on board
- One can use maximum 9 mm grooving cutter.
- This function is PLC controlled, so its very easy to operate.
LIQUID SPRAYING
- Spraying anti adhesive liquid on panel before buffing unit give the clean finishing surface.
- Equipped with PLC controlled pneumatic flow.
- This process cleans the entire treated area to make it look rich and well-groomed..
BUFFING UNIT
- Edge banding machine buff wheels are used to polish and buff the edges of the top/bottom wood panels to create a smooth and glossy finish.
- which makes them sturdier and lasts a longer.
- Finishing the edge looks dimensional and attractive with this process.
TECHNICAL SPECIFICATION
Edge Banding Machine UEB 960 PUR
Heavy Duty Machine For Large Scale Production
The UEB-990 PUR is a high-end, ultra-precision edge banding machine designed to meet the demands of premium segment manufacturing, particularly in lavish category furniture production. Here’s an overview of the advanced features and capabilities.
Technical Specifications
Note: Technical specifications may be changed without any prior notice. Product images are just for the reference.
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About Automatic Edge Banding Machine UEB 960 PUR
The UEB-960 PUR is a high-end, ultra-precision edge banding machine designed to meet the demands of premium segment manufacturing, particularly in lavish category furniture production. Here’s an overview of the advanced features and capabilities.
Fully Automatic Edge Banding Machine UEB 990 PUR Machine feature and advancement
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Features:
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Heavy-Duty Construction:
- Robust Build: Constructed with durable, high-quality materials to ensure stability and longevity even under continuous high-volume use.
- Sturdy Components: Engineered for precision and reliability, reducing vibrations and enhancing overall performance.
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Ultra-Precision Technology:
- High Accuracy: Features advanced technology to ensure exact edge banding, crucial for achieving premium finishes on high-end furniture.
- Consistent Quality: Maintains uniformity and precision across different workpieces, ensuring a flawless finish.
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PUR (Polyurethane Reactive) Adhesive System:
- Advanced Adhesive Technology: Utilizes PUR adhesive, which provides superior bonding strength and durability compared to traditional adhesives.
- Seamless Edges: Ensures a strong, seamless bond that resists moisture and heat, ideal for luxury furniture with high aesthetic and functional requirements.
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Exceptional Edge Finishing:
- Multiple Processing Stations: Includes various stations for pre-milling, glue application, edge trimming, scraping, and buffing, ensuring high-quality finishes.
- Fine-Tuning Capabilities: Allows for precise adjustments to achieve the perfect edge finish, even with complex or high-contrast materials.
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Advanced Automation:
- Fully Automatic Operation: Reduces manual intervention and enhances efficiency with automated functions for edge banding processes.
- Intelligent Controls: Equipped with sophisticated control systems for easy programming and monitoring of operations.
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Enhanced Functionality:
- Versatile Material Handling: Capable of working with a wide range of edge banding materials, including high-gloss finishes and textured surfaces.
- Flexible Workpiece Sizes: Accommodates various sizes and shapes, making it suitable for both small and large furniture components.
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User-Friendly Interface:
- Touchscreen Controls: Provides an intuitive interface for setting up and controlling the machine, making it easier to manage complex operations.
- Real-Time Monitoring: Enables operators to monitor machine performance and make real-time adjustments as needed.
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High-Speed Performance:
- Fast Processing: Designed for high-speed operation, which helps meet the demands of large-scale production without compromising on quality.
- Efficiency: Optimizes production workflows, reducing cycle times and increasing overall output.
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