UEB 960
FULLY AUTOMATIC
PUR EDGEBANDING MACHINE
PRODUCT INFORMATION DESCRIBED BELOW ↓
HIGH SPEED EDGEBANDING MACHINE
SMART SOLUTION FOR ENHANCE QUALITY
PRE LIQUID SPRAYING
- Spraying anti-adhesive liquid on the panel will restrict the glue on the top and bottom surfaces of the panel.
- Equipped with PLC-controlled pneumatic flow.
PREMILLING UNIT
- An automatic length sensor switch is installed, which allows accurate determination of panel length and processing of the entire panel.
- corrects the panel’s surface using premium auto-set High-RPM spindle frequency motors revolve both counterclockwise and clockwise to provide a precise, chip-free finish.
- Equipped with a 2.2 kW spindle motor-powered diamond cutter head.
- The maximum board thickness for premilling is 50 mm, and the maximum cutting depth is between 0.2 and 2 mm.
- There is a partition and an air blower installed between the premilling unit and the glue unit.
- The air blower removes dust particles for a quality and smoother gluing process.
- The priming procedure creates a consistent surface and chip-free edge for the panel.
HEATING LAMP
- This function is used to remove moisture from the edge of the panel.
- Help to get perfect bonding during edge banding.
GLUE UNIT ( 1st gluepot )
- Apply the hot melt glue on the panel, pneumatically cut the PVC edge banding as per the length of the panel, and glue it on the entire surface of the panel height.
- Teflon-coated glue pot to prevent wastage of glue. It works wonders for clearing away burnt glue. Gluepot with a 2-kilogram capacity and a 1.5-kW plate heater.
- Having a knurling roller with a 500-watt heating element ensures uniformity of glue on the panel edge.
- The high-quality, superior wiper controlled the flow of glue.
- These features are specially designed to ensure a consistently precise finish and superior quality and to avoid any poor quality and inconsistency of glue.
PRESSURE ROLLER GROUP
- A pressure roller group consists of 6 pressure rollers. The first pressure roller diameter is 150 mm, and the remaining pressure roller diameters are 100 mm
- All 6 pressure rollers are pneumatically operated. Pressure can be adjustable by the pneumatic pressure knob. function of pneumatic cylinder operated by PLC.
- On the glue table, all pressure rollers are mounted 1 degree tilted to each other’s side. This ensures that the glue is evenly and firmly distributed in the center of the panel. It also prevents access overflow of glue on the panel surface.
- The pressure rollers apply sufficient force to the panel to ensure that the glue adheres correctly and in the desired amount.
- It offers incredible results with a smooth finish and a long-lasting edge attached to the panel.
HEATING LAMP - 2
- This function is used to remove moisture from the edge of the panel.
- Help to get perfect bonding during edge banding.
PRE-MELTING GLUE UNIT ( 2nd glue pot )
- Glue is always there in liquid form in the upper pot.
- It will pour the glue as per requirement.
- Best for continuous production.
- The cable sensor helps to maintain the glue level in the bottom pot.
- It will refill the glue automatically by sensing the bottom pot.
PRESSURE ROLLER GROUP
- A pressure roller group consists of 6 pressure rollers. The first pressure roller diameter is 150 mm, and the remaining pressure roller diameters are 100 mm
- All 6 pressure rollers are pneumatically operated. Pressure can be adjusted by the pneumatic pressure knob. The function of the pneumatic cylinder is operated by PLC.
- On the glue table, all pressure rollers are mounted 1 degree tilted to each other’s side. This ensures that the glue is evenly and firmly distributed in the center of the panel. It also prevents access overflow of glue on the panel surface.
- The pressure rollers apply sufficient force to the panel to ensure that the glue adheres correctly and in the desired amount.
- It offers incredible results with a smooth finish and a long-lasting edge attached to the panel.
DOUBLE RAIL END CUTTING
- The unit is used to cut excess PVC from both ends of the panel. Equipped with high-frequency motors with a power of 0.55 kW and 12,000 rpm and saw blades with a diameter of 150 mm.
- High reliability and precision as installed large linear guides. 2 saw blades, diam. 104 x 3.0 x 22 mm, T = 30.
- This process ensures a precise edge finish for a perfect finished look.
FINE TOP/BOTTOM TRIMMING
- Performs fine trimming of the top and bottom edges of the PVC edge.
- Comes with 2 high-end frequency motors with suction hood and vertical guide plate.
- Motors manually tiltable between 2 working positions: flat and radius trimming.
- Easy adjustments of the trimming head as per the thickness of the PVC.
- High-frequency spindle motor—0.75 kW x 2.
FINE TOP/BOTTOM TRIMMING
- Performs fine trimming of the top and bottom edges of the glued edge.
- Comes with 2 high-end frequency motors with suction hood and front and vertical guide plates.
- Motors manually tiltable between 2 working positions: flush and radius trimming.
- All spindles equipped with encoder readouts for fast adjustment
- High-frequency spindle motor—0.75 kW x 2, 200 Hz.
CORNER ROUNDING
- Corner rounding unit for front and rear edges for perfect corner trimming.
- This unit works in different profiles in processed post-forming machines, like half nose, full nose, and duck nose.
- having a capacity of 50 mm panel.
- High-frequency spindle motor—0.37 kW x 2.
- Workpiece length: min. 150 mm; edgebanding thickness: up to 0.4 mm to 3 mm.
- Thanks to its movement of circulating over the edge of the panel with the help of linear guideways and a pneumatic cylinder, it gives the best result in the corner of the panel.
PVC SCRAPPING
- PVC scraping does finishing work on edgebanding edges.
- Comes with a standard profile of 2 mm.
- It provides better edge, consistency, precision, and smoothness.
- Includes 2 R-profile blades with suction hood and front and vertical guide plates.
GLUE SCRAPPING
- The glue scraper helps remove excess adhesive from the joint surface of the panel and edgeband.
- Flat blade knife with copying plate and air cleaning function
- This process ensures that there is no glue on the panel or outside the application area.
GROOVING UNIT
- The built-in grooving function in machine makes it easy to make a groove on the board.
- One can use a maximum 9 mm grooving cutter.
- This function is PLC controlled, so it’s very easy to operate.
LIQUID SPRAYING
- Spraying anti-adhesive liquid on the panel before buffing the unit gives a clean finishing surface.
- Equipped with PLC-controlled pneumatic flow.
- This process cleans the entire treated area to make it look rich and well-groomed.
BUFFING UNIT
- Edge banding machine buff wheels are used to polish and buff the edges of the top/bottom wood panels to create a smooth and glossy finish.
- which makes them sturdier and last longer.
- Finishing the edge looks dimensional and attractive with this process.
TECHNICAL SPECIFICATION
Edge Banding Machine UEB 960 PUR
Heavy Duty Machine For Large Scale Production
The UEB-960 PUR is a high-end, ultra-precision edge banding machine designed to meet the demands of premium segment manufacturing, particularly in lavish category furniture production. Here’s an overview of the advanced features and capabilities.
Technical Specifications
| TECHNICAL SPECIFICATION | |
|---|---|
| MODEL | UEB 960 PUR |
| Electric Level | 415/220/50 hz |
| Edge material thickness | 0.4 - 3 mm |
| Panel Thickness | 10-60 mm |
| Minimum width of the panel | 50 mm |
| Minimum Length of the panel | 120 mm |
| Conveyor speed | 14/18/22 m/min |
| Conveyor thickness adjustment | Electric |
| Conveyor Up/Down | 0.18 kw |
| Total electric power | 25 kw |
| Total air pressure | 6-8 bars |
| Pre-milling motor power | 2x2.2 kw |
| End cutting unit power | 2x0.75 kw |
| Top/bottom fine trimming unit power | 2x0.75 kw |
| Top/bottom fine trimming unit power | 2x0.75 kw |
| Corner Rounding unit power | 2x0.37 kw |
| Grooving unit motor power | V - 3 kw | H - 4 kw |
| max. depth of grooving | V - 12 + 9 mm blade |
| 1st buffing unit motor power | 2x0.37 kw |
| Overall size ( LxHxW ) | 7700 x 1600 x 1050 |
Note: Technical specifications may be changed without any prior notice. Product images are just for reference.
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About Automatic Edge Banding Machine UEB 960 PUR
The UEB-960 PUR is a high-end, ultra-precision edge banding machine designed to meet the demands of premium segment manufacturing, particularly in lavish category furniture production. Here’s an overview of the advanced features and capabilities.
Fully Automatic Edge Banding Machine UEB 960 PUR Machine feature and advancement
Features:
Heavy-Duty Construction:
- Robust Build: Constructed with durable, high-quality materials to ensure stability and longevity even under continuous high-volume use.
- Sturdy Components: Engineered for precision and reliability, reducing vibrations and enhancing overall performance.
Ultra-Precision Technology:
- High Accuracy: Features advanced technology to ensure exact edge banding, crucial for achieving premium finishes on high-end furniture.
- Consistent Quality: Maintains uniformity and precision across different workpieces, ensuring a flawless finish.
PUR (Polyurethane Reactive) Adhesive System:
- Advanced Adhesive Technology: Utilizes PUR adhesive, which provides superior bonding strength and durability compared to traditional adhesives.
- Seamless Edges: Ensures a strong, seamless bond that resists moisture and heat, ideal for luxury furniture with high aesthetic and functional requirements.
Exceptional Edge Finishing:
- Multiple Processing Stations: Includes various stations for pre-milling, glue application, edge trimming, scraping, and buffing, ensuring high-quality finishes.
- Fine-Tuning Capabilities: Allows for precise adjustments to achieve the perfect edge finish, even with complex or high-contrast materials.
Advanced Automation:
- Fully Automatic Operation: Reduces manual intervention and enhances efficiency with automated functions for edge banding processes.
- Intelligent Controls: Equipped with sophisticated control systems for easy programming and monitoring of operations.
Enhanced Functionality:
- Versatile Material Handling: Capable of working with a wide range of edge banding materials, including high-gloss finishes and textured surfaces.
- Flexible Workpiece Sizes: Accommodates various sizes and shapes, making it suitable for both small and large furniture components.
User-Friendly Interface:
- Touchscreen Controls: Provides an intuitive interface for setting up and controlling the machine, making it easier to manage complex operations.
- Real-Time Monitoring: Enables operators to monitor machine performance and make real-time adjustments as needed.
High-Speed Performance:
- Fast Processing: Designed for high-speed operation, which helps meet the demands of large-scale production without compromising on quality.
- Efficiency: Optimizes production workflows, reducing cycle times and increasing overall output.